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Energy-Saving Removable Insulation Jackets for Industrial Use - China Suppliers & Factory, -70C to 1000°C Temperature Range
Basic Info.
| Waterproof | Yes | Fireproof | Yes |
| Energy Saving | Yes | Colour | Grey |
| Warranty | 2 Years | Refractoriness | 200-450℃ |
| Diameter | 10-50mm | Apparent Density | 180~210kg/m³ |
| Usage | Exterior Tiles | Transport Package | Standard Export Carton |
| Specification | Customized | Trademark | Jiecheng |
| Origin | China | HS Code | 7019909000 |
| Production Capacity | 30000/Year | ||
Wide Range of Applications
Removable insulation jacket can be used in different fields; such as breweries, beverage factories, food factories, chemical factories, pharmaceutical factories, ships, industrial robots and so on.
Removable thermal insulation jacket (industrial thermal insulation jacket) which is more widely used is the reaction kettle thermal insulation jacket, electric accompanied by heat (electric heating) thermal insulation jacket, shipyard (ship valve) thermal insulation jacket, injection molding machine (gun barrel) thermal insulation jacket/cover, manhole, heterogeneous thermal insulation jacket and so on.
Thermal Insulation Performance Comparison
| Project | Aerogel Detachable | Traditional Insulation |
|---|---|---|
| Texture | Outer protective layer: silicone composite fireproof cloth (fireproof, waterproof, oil proof, acid and alkali resistant, corrosion resistant) | Outer protective layer: galvanized iron sheet (not corrosion resistant, oil, easy to transfer heat, easy to deformation, low repetition rate, appearance is not beautiful) |
| Intermediate insulation layer: nano aerogel + glass fiber felt (nano aerogel is the best insulation effect at present, considering the cost, the combination of the two has achieved the best insulation effect.) Non-toxic and asbestos-free. | Intermediate insulation layer: rock wool, asbestos, rubber and plastic, etc. | |
| Lining: silicone composite fireproof cloth/high silica cloth (maximum temperature resistance of 600 degrees, strong oxidation resistance) | Lining: None | |
| Thickness | According to the equipment temperature of 25-30mm, there is room for pipeline layout or later transformation | 100-150mm, occupy too much space of the pipeline layout, the pipeline due to the small gap between the insulation pipes, the later transformation is difficult |
| Heat Conductivity Coefficient | 0.017~0.023w/m·k (for heat insulation, the smaller the thermal conductivity, the better) | 0.04w/m·k |
| Construction | 1. Disassembly, installation is very convenient, can be reused, do not need to ask professionals; 2. 100 square meters of insulation area, calculated by 6 people: demolition 2 hours, installation 1 working day; The maintenance equipment can be disassembled in sections at any time. |
1. Disassembly and installation is not convenient, generally need to ask professional personnel; 2. 100 square meters of insulation area, calculated by 6 people: one working day demolition, 5-7 working days installation; The overall molding and disassembly are bulky. |
| Environmental Suitability | Strong adaptability: acid and alkali resistance, the product appearance is beautiful and clean, the surface can be scrubbed and so on. | The galvanized iron sheet commonly used in the shell is not resistant to acid and alkali, and will sink after the surface is bumped, and the appearance is no longer beautiful and cannot be scrubbed. |
| Environmental Protection | No pollution, free of asbestos and any other harmful substances. | Products contain asbestos, glass wool and other harmful substances, pollution, not environmental protection. |
| Range of Application | Strong flexibility, non-standard equipment can be customized, wide range of application. | There are limitations, special-shaped equipment, small space can not do insulation. |
| Energy Conservation | More than 30% energy saving than traditional thermal insulation materials | /// |
| Payback Time | Long life: indoor 20 years, outdoor 15 years, within a year can recover the cost of buying insulation. One investment, many years of returns. | It should be replaced after each overhaul, and the life is generally about 1-2 years. In the long run, the cost input is more expensive than the new insulation. |
| Cost of Investment | The one-time investment cost is about 20-30% more than traditional insulation | /// |
Frequently Asked Questions
Q: What fields and equipment can use removable insulation jackets?
They can be applied to breweries, beverage and food factories, chemical plants, pharmaceutical facilities, ships, and industrial robots. Common equipment includes reaction kettles, electric heating jackets, shipyard/ship valves, injection molding machine gun barrels, and manholes.
Q: What are the main materials used in aerogel detachable jackets?
The outer and lining layers use silicone composite fireproof cloth / high silica cloth (resisting up to 600°C), while the intermediate layer consists of non-toxic, asbestos-free nano aerogel and glass fiber felt.
Q: How much energy can be saved compared to traditional insulation?
Aerogel detachable jackets provide over 30% energy savings compared to traditional thermal insulation materials due to their superior thermal conductivity (0.017~0.023 w/m·k).
Q: How long is the lifespan and investment payback time?
The product offers a long service life of up to 20 years indoors and 15 years outdoors. The initial purchase cost can typically be recovered within a single year through energy savings.
Q: Is installation and removal convenient for maintenance?
Yes, installation and disassembly are very convenient, require no specialized personnel, and allow sectional removal for routine equipment maintenance at any time.
Q: Can the insulation jackets be customized for special-shaped equipment?
Yes, with high flexibility and a compact thickness of 25-30mm, they can be fully customized for non-standard, heterogeneous, and limited-space equipment.
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