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Energy-Saving Removable Insulation Jackets - High-Performance Thermal Solutions from China Suppliers and Factory
Basic Info.
| Waterproof | Yes | Fireproof | Yes |
| Energy Saving | Yes | Colour | Grey |
| Warranty | 2 Years | Refractoriness | 200-450℃ |
| Diameter | 10-50mm | Apparent Density | 180~210kg/m³ |
| Usage | Exterior Tiles | Transport Package | Standard Export Carton |
| Specification | customized | Trademark | Jiecheng |
| Origin | China | HS Code | 7019909000 |
| Production Capacity | 30000/Year | ||
Wide Range of Applications
Removable insulation jacket can be used in different fields; such as breweries, beverage factories, food factories, chemical factories, pharmaceutical factories, ships, industrial robots and so on.
Removable thermal insulation jacket (industrial thermal insulation jacket) which is more widely used is the reaction kettle thermal insulation jacket, electric accompanied by heat (electric heating) thermal insulation jacket, shipyard (ship valve) thermal insulation jacket, injection molding machine (gun barrel) thermal insulation jacket/cover, manhole, heterogeneous thermal insulation jacket and so on.
Thermal Insulation Performance Comparison
| Project | Aerogel Detachable | Traditional Insulation |
|---|---|---|
| Texture | Outer protective layer: silicone composite fireproof cloth (fireproof, waterproof, oil proof, acid and alkali resistant, corrosion resistant) | Outer protective layer: galvanized iron sheet (not corrosion resistant, oil, easy to transfer heat, easy to deformation, low repetition rate, appearance is not beautiful) |
| Intermediate insulation layer: nano aerogel + glass fiber felt (nano aerogel is the best insulation effect at present, considering the cost, the combination of the two has achieved the best insulation effect.) Non-toxic and asbestos-free. | Intermediate insulation layer: rock wool, asbestos, rubber and plastic, etc. | |
| Lining: silicone composite fireproof cloth/high silica cloth (maximum temperature resistance of 600 degrees, strong oxidation resistance) | Lining: None | |
| Thickness | According to the equipment temperature of 25-30mm, there is room for pipeline layout or later transformation | 100-150mm, occupy too much space of the pipeline layout, the pipeline due to the small gap between the insulation pipes, the later transformation is difficult |
| Heat Conductivity Coefficient | 0.017~0.023w/m·k (for heat insulation, the smaller the thermal conductivity, the better) | 0.04w/m·k |
| Construction | 1. Disassembly, installation is very convenient, can be reused, do not need to ask professionals; 2. 100 square meters of insulation area, calculated by 6 people: demolition 2 hours, installation 1 working day; The maintenance equipment can be disassembled in sections at any time. |
1. Disassembly and installation is not convenient, generally need to ask professional personnel; 2. 100 square meters of insulation area, calculated by 6 people: one working day demolition, 5-7 working days installation; The overall molding and disassembly are bulky |
| Environmental Suitability | Strong adaptability: acid and alkali resistance, the product appearance is beautiful and clean, the surface can be scrubbed and so on. | The galvanized iron sheet commonly used in the shell is not resistant to acid and alkali, and will sink after the surface is bumped, and the appearance is no longer beautiful and cannot be scrubbed. |
| Environmental Protection | No pollution, free of asbestos and any other harmful substances. | Products contain asbestos, glass wool and other harmful substances, pollution, not environmental protection |
| Range of Application | Strong flexibility, non-standard equipment can be customized, wide range of application. | There are limitations, special-shaped equipment, small space can not do insulation. |
| Energy Conservation | More than 30% energy saving than traditional thermal insulation materials | /// |
| Payback Time | Long life: indoor 20 years, outdoor 15 years, within a year can recover the cost of buying insulation. One investment, many years of returns. | It should be replaced after each overhaul, and the life is generally about 1-2 years. In the long run, the cost input is more expensive than the new insulation. |
| Cost of Investment | The one-time investment cost is about 20-30% more than traditional insulation | /// |
Frequently Asked Questions
What equipment and industries are suitable for removable insulation jackets?
Removable insulation jackets are widely utilized across breweries, beverage, food, chemical, and pharmaceutical factories, as well as ships and industrial robotics. Common equipment applications include reaction kettles, electric heating jackets, shipyard valves, injection molding machine gun barrels, manholes, and customized heterogeneous industrial equipment.
What is the difference in thermal conductivity between aerogel and traditional insulation?
Aerogel detachable insulation features an ultra-low thermal conductivity coefficient of 0.017~0.023 W/m·K, which delivers superior thermal performance at a reduced thickness (25-30mm) compared to traditional insulation materials that operate at around 0.04 W/m·K and require 100-150mm thickness.
How energy-efficient are aerogel detachable insulation jackets?
Aerogel detachable jackets provide over 30% more energy savings than traditional thermal insulation solutions. With a long service lifespan of up to 20 years indoors and 15 years outdoors, initial investment costs are typically recovered through energy savings within a single year.
Is professional labor required for installation and maintenance?
No professional installation team is necessary. The modular detachable design allows fast assembly, disassembly, and reusability. Maintenance can be handled in sections at any time—for instance, 100 square meters of insulation can be dismantled in 2 hours and installed in 1 working day by 6 workers.
What are the environmental and safety properties of the materials?
The insulation jacket is non-toxic, 100% asbestos-free, and contains no harmful substances. It features silicone composite fireproof cloth and high silica cloth, offering high fireproof, waterproof, oil-proof, acid/alkali resistant, and scrubbable surface properties.
What are the temperature ratings and customization options?
The insulation products offer standard refractoriness between 200℃ and 450℃ (with inner lining fabrics capable of withstanding up to 600℃). Diameters range from 10-50mm, and all sizes, shapes, and structural designs can be fully customized according to project specifications.
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