Removable Industrial Insulation Covers from China - Reliable Suppliers & Factory Quality, High Temperature Resistance
Wide Range of Applications
Removable insulation jacket can be used in different fields; such as breweries, beverage factories, food factories, chemical factories, pharmaceutical factories, ships, industrial robots and so on.
Thermal Insulation Performance Comparison
| Project | Aerogel Detachable | Traditional Insulation |
|---|---|---|
| Texture | Outer protective layer: silicone composite fireproof cloth (fireproof, waterproof, oil proof, acid and alkali resistant, corrosion resistant) | Outer protective layer: galvanized iron sheet (not corrosion resistant, oil, easy to transfer heat, easy to deformation, low repetition rate, appearance is not beautiful) |
| Intermediate insulation layer: nano aerogel + glass fiber felt (nano aerogel is the best insulation effect at present, considering the cost, the combination of the two has achieved the best insulation effect.) Non-toxic and asbestos-free. | Intermediate insulation layer: rock wool, asbestos, rubber and plastic, etc. | |
| Lining: silicone composite fireproof cloth/high silica cloth (maximum temperature resistance of 600 degrees, strong oxidation resistance) | Lining: None | |
| Thickness | According to the equipment temperature of 25-30mm, there is room for pipeline layout or later transformation | 100-150mm, occupy too much space of the pipeline layout, the pipeline due to the small gap between the insulation pipes, the later transformation is difficult |
| Heat Conductivity Coefficient | 0.017~0.023w/m·k (for heat insulation, the smaller the thermal conductivity, the better) | 0.04w/m·k |
| Construction | 1. Disassembly, installation is very convenient, can be reused, do not need to ask professionals; 2. 100 square meters of insulation area, calculated by 6 people: demolition 2 hours, installation 1 working day; The maintenance equipment can be disassembled in sections at any time. |
1. Disassembly and installation is not convenient, generally need to ask professional personnel; 2. 100 square meters of insulation area, calculated by 6 people: one working day demolition, 5-7 working days installation; The overall molding and disassembly are bulky |
| Environmental Suitability | Strong adaptability: acid and alkali resistance, the product appearance is beautiful and clean, the surface can be scrubbed and so on. | The galvanized iron sheet commonly used in the shell is not resistant to acid and alkali, and will sink after the surface is bumped, and the appearance is no longer beautiful and cannot be scrubbed. |
| Environmental Protection | No pollution, free of asbestos and any other harmful substances. | Products contain asbestos, glass wool and other harmful substances, pollution, not environmental protection |
| Range of Application | Strong flexibility, non-standard equipment can be customized, wide range of application. | There are limitations, special-shaped equipment, small space can not do insulation. |
| Energy Conservation | More than 30% energy saving than traditional thermal insulation materials | /// |
| Payback Time | Long life: indoor 20 years, outdoor 15 years, within a year can recover the cost of buying insulation. One investment, many years of returns. | It should be replaced after each overhaul, and the life is generally about 1-2 years. In the long run, the cost input is more expensive than the new insulation. |
| Cost of Investment | The one-time investment cost is about 20-30% more than traditional insulation | /// |
Frequently Asked Questions (FAQ)
Removable insulation jackets are widely used across breweries, beverage factories, food processing facilities, chemical plants, pharmaceutical factories, ships, and industrial robotics. Common equipment includes reaction kettles, electric heat tracing systems, ship valves, injection molding machine gun barrels, manholes, and heterogeneous industrial machinery.
Aerogel removable insulation offers an ultra-low heat conductivity coefficient of 0.017~0.023 W/m·K (compared to 0.04 W/m·K for traditional materials) and saves more than 30% more energy, while requiring a significantly thinner profile (25-30mm vs. 100-150mm).
Yes. The intermediate nano aerogel and glass fiber composite is completely non-toxic and asbestos-free. Unlike traditional rock wool or asbestos insulation, it produces no harmful airborne fibers and meets strict environmental protection standards.
Installation and removal are extremely fast and do not require specialized technicians. For a 100 square meter area, disassembly takes only 2 hours and reinstallation takes 1 working day (compared to 5-7 days for traditional cladding), allowing quick segmental removal whenever maintenance is required.
The jacket has a service life of up to 20 years indoors and 15 years outdoors. Due to significant energy conservation and reuse capabilities, the initial procurement investment is typically fully recovered within one year.
Yes. Thanks to its flexible design and custom fabrication, removable insulation covers can be tailored to fit complex shapes, tight spaces, valves, and non-standard equipment where traditional rigid insulation cannot be applied.
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